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Quality & Compliance

APQP Phase Gate Management

Manage the full 5-phase APQP process with joint gate reviews — from programme planning through production launch.

5
APQP Phases
per AIAG 2nd Edition
23
Phase Deliverables
tracked per record
100%
Gate audit trail
every sign-off recorded
Auto
PPAP triggered
on Phase 4 approval
Overview

Why this workflow matters

The Advanced Product Quality Planning (APQP) process is the foundation of automotive supplier qualification. Managing it across email, shared drives, and spreadsheets results in missed deliverables, gate review delays, and lost audit trails. Proconomy's APQP module brings all 5 phases, 23 deliverables, and gate reviews into one structured platform — with joint supplier and OEM sign-off, full audit trail, and automatic PPAP creation when Phase 4 is approved.

Key Capabilities

  • 5-phase structure per AIAG APQP 2nd Edition
  • 23 deliverable checklists across all phases
  • Joint supplier + OEM gate sign-off workflow
  • Deliverable upload with version control
  • Automatic PPAP record creation on Phase 4 approval
  • Full audit log of all gate decisions and comments
Process Flow

Step-by-step: how it works

Every step is designed to eliminate manual effort, reduce errors, and give your team real-time visibility at every stage of the process.

🚀01

Programme Initiation

Create APQP record linked to supplier, part, and customer programme. Set target dates per phase gate.

30 minutes

What happens

  • APQP record linked to supplier, part number, and customer programme
  • Target dates configured per phase gate based on production start date
  • APQP level and required deliverables determined at initiation
  • Supplier notified via portal with full phase gate schedule

Roles involved

Supplier Quality EngineerProcurement Manager
📋02

Phase Deliverable Tracking

Each phase has mandatory and optional deliverables (DFMEA, PFMEA, Control Plan, Process Flow, MSA, Appearance Approval). Supplier uploads documents per deliverable.

1–4 weeks per phase

What happens

  • Mandatory and optional deliverables listed per phase
  • Supplier uploads documents directly against each deliverable
  • Version control — revisions tracked without overwriting originals
  • Partial progress visible to OEM SQE throughout the phase

Roles involved

SupplierSupplier Quality Engineer
📤03

Gate Review Submission

Supplier marks all deliverables complete, gate moves to Gate Review status. Cummins/OEM SQE is notified.

1–5 days

What happens

  • Supplier submits gate for review when all deliverables are uploaded
  • Gate status changes to Gate Review — SQE receives worklist notification
  • SQE sees all deliverables in a single structured review view
  • Review deadline configurable per gate

Roles involved

SupplierSupplier Quality Engineer
04

Joint Gate Sign-Off

SQE reviews deliverables and approves, approves with conditions, or rejects with comments. Both supplier and customer signatures recorded with timestamp.

1–3 days

What happens

  • Gate outcomes: Approved / Approved with Conditions / Rejected
  • Conditions and comments captured per deliverable
  • Rejection routes gate back to supplier with specific feedback
  • Both supplier and SQE sign-off recorded with timestamp and identity

Roles involved

Supplier Quality EngineerSupplier
🤖AI Action

AI summarises deliverable completeness and flags any missing or low-quality documents before the SQE review.

🔗05

PPAP Auto-Creation

Phase 4 gate approval automatically creates a linked PPAP record pre-populated with the APQP record data.

Automated

What happens

  • PPAP record auto-created with supplier, part, and programme data from the APQP record
  • PPAP level inherited from APQP configuration
  • SQE notified of the new PPAP record in their worklist
  • APQP and PPAP records remain linked for full traceability

Roles involved

Supplier Quality Engineer
Team Roles

Who's involved in this workflow

Proconomy gives every stakeholder the right view, the right tools, and the right level of access — so no one is a bottleneck and nothing falls through the cracks.

🏭

Production Planner

  • Initiate APQP records for new programmes
  • Set target gate dates aligned to production schedule
  • Monitor phase progress vs programme timeline
🔬

Supplier Quality Engineer

  • Review phase deliverables
  • Conduct joint gate sign-off
  • Raise queries to supplier through portal
  • Approve or reject gates with documented rationale
🏢

Supplier

  • Upload deliverables per phase
  • Submit gate for review when complete
  • Respond to SQE queries and resubmit if required
📊

Procurement Manager

  • Monitor APQP programme progress
  • Escalate delayed gates
  • Ensure PPAP is created on time for production
Business Impact

What your organisation gains

These are not theoretical benefits — they are outcomes that procurement teams experience within the first quarter of deploying this workflow on Proconomy.

🔭
Real-time
Gate Visibility

All parties see the same gate status, deliverable progress, and review decisions — no phone calls, no email chains, no "which version is current?"

🛡️
Always ready
Audit Readiness

Every gate decision, condition, and rejection comment is permanently recorded with timestamp and approver identity — instant audit response.

🔗
100% linked
PPAP Traceability

PPAP records auto-created from Phase 4 approval — supplier, part, and programme data inherited, zero re-keying, full APQP-to-PPAP traceability.

Improved
Delivery On Time

Structured gate dates and SQE worklist alerts ensure gate reviews happen on schedule — protecting the programme timeline from silent delays.

Applicable industries

🚗
Automotive

AIAG APQP 2nd Edition aligned — core workflow for every new part introduction

🚘
Automotive OEM / Parts

Joint OEM-supplier gate reviews with full audit trail for IATF 16949 compliance

✈️
Aerospace & Defense

Programme planning and gate management for AS9100 supplier qualification

⚙️
Industrial Equipment

APQP-light process for critical components and new supplier introductions

Explore more workflows

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See APQP in action

See how Proconomy transforms this workflow for your procurement team — live, with your own scenarios.